Reliability Engineer - Mount Sterling, KY Job at Nestlé USA
Position Summary
The Reliability Engineer is responsible for supporting the factory to enable and deliver asset Maintenance according to the Nestlé Strategy (using TPM as the multi-disciplined approach to maintain/improve fixed assets, and AMM to manage their life cycle) with a goal of sustainable and long term low cost of production and high reliability, and not the immediate correction of daily losses.
- Define, propose, and monitor the Maintenance and Reliability plans and objectives in accordance with Engineering Policy, Key Principles, and the M&I Activity as outlines in the Nestle Engineering Excellence (NEE) master document. Validate results achieved in the program.
- Monitor plant/equipment trends to ensure best possible operation and reduction of planned/unplanned downtime.
- Propose and monitor key performance indicators in accordance with the Best Maintenance Practices.
- Lead the factory to reduce technical stoppages in equipment or areas of common occurrence (priority given to areas of highest incidence or impact). Ensure the systematic review of all line, processes, and utilities that are critical to the business and those where failure can have an unacceptable impact on safety, personnel safety, food safety, environment, or compliance with the law.
- Develop capability in and be able to coach and guide the use on the floor of Maintenance Continuous Improvement Tools such as BDA, X-Matrix, AMM, SAM, Tags, etc.
- Insure the implementation of all repairs/modifications resulting from Gap assessments, plant audits, and notifications and loss improvement activities
- Master the use of AMM to manage the technical stores, scheduled Work Orders, labor hour allocation, equipment Bill of Material (BOM), system reporting and data analysis, including coaching of users and development of capability.
- Ensure that the job planning, material and services planning process is appropriate, accurate and effective.
- Ensure that the equipment history, damage code and root cause analysis are completed correctly and analyzed regularly for trends.
- Update/Optimize Reliability Engineering tools and guidelines, to minimize unplanned and Planned Downtime, ensure a common approach, administration, and training
- Utilize external suppliers, experts, other factories and corporate team to ensure proper technical solutions are defined and implemented to eliminate root causes.
- Support implementation and sustainability of TPM-PM Pillar in the factory.
- Analyze the factory M&R budget, drive value-added and sustainable improvements with the assistance of the Maintenance Engineer and Factory Engineer, as well as Corporate Engineering.
Qualifications:
(BA/BS) in Engineering (Maintenance & Reliability, Mechanical, Electrical, Process, Chemical or equivalent) strongly preferred or equivalent experience and minimum 3 years of related work experience.
- Recognized skills in Engineering and Maintenance.
- Knowledge and understanding of the cost drivers of Maintenance in manufacturing operations
- Good working knowledge of CMMS systems (SAP preferred) with the ability to mine and analyze data for trends/reports
- Strong Analytical and problem solving skills
- Able to organize, coordinate, and direct users and teams
- Strong oral and written communications abilities
- Excellent presentation skills
- Knowledge and understanding of Boilers, Ammonia, and Factory Compressed Air
- less than 5% travel
197991
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